代码更新:
1. 创建出库任务时增加堆垛机任务数量的判断。 2. 请求库位时增加堆垛机任务数量的判断。
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63387d35e3
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@ -5,6 +5,7 @@ import com.wms.entity.app.request.TaskOutRequest;
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import com.wms.entity.table.Task;
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import java.math.BigDecimal;
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import java.util.Map;
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/**
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* WMS任务服务接口
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@ -41,5 +42,5 @@ public interface IWmsTaskService {
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BigDecimal callGoods(String goodsId, BigDecimal needNum, String workStation);
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BigDecimal callStocks(String goodsId, BigDecimal needNum, String workStation);
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BigDecimal callStocks(String goodsId, BigDecimal needNum, String workStation, Map<Integer, Integer> runningTaskNumToEquipmentMap);
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}
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@ -27,6 +27,7 @@ import java.time.LocalDateTime;
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import java.util.*;
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import java.util.stream.Collectors;
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import static com.wms.config.InitLocalConfig.instantLocationMap;
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import static com.wms.constants.WmsConstants.MYSQL_JSON_CI;
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import static com.wms.utils.StringUtils.convertJsonString;
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import static com.wms.utils.WmsUtils.generateId;
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@ -366,7 +367,7 @@ public class WmsTaskServiceImplements implements IWmsTaskService {
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@Override
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@Transactional(isolation = Isolation.REPEATABLE_READ, propagation = Propagation.REQUIRED)
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public BigDecimal callStocks(String goodsId, BigDecimal needNum, String workStation) {
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public BigDecimal callStocks(String goodsId, BigDecimal needNum, String workStation, Map<Integer, Integer> runningTaskNumToEquipmentMap) {
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BigDecimal originNum = needNum;// 原始数量
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try {
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// 判断当前这个料是否已经有outsideVehicles
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@ -392,12 +393,38 @@ public class WmsTaskServiceImplements implements IWmsTaskService {
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.apply("goods_related ->> '$.remainNum' > 0")
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.orderByAsc(Stock::getCreateTime));
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if (stockList != null && !stockList.isEmpty()) {
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// 要生成的出库任务列表
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List<Stock> waitForOutStockList = new ArrayList<>();
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// 找出最空闲的那台堆垛机
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Integer mostEmptyStackerId = runningTaskNumToEquipmentMap.entrySet().stream()
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.min(Comparator.comparingInt(Map.Entry::getValue))
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.map(Map.Entry::getKey)
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.orElse(null);
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// 那台堆垛机的库存id
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String selectedStockId = "";
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if (mostEmptyStackerId != null) {
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// 判断这些里面有没有当前堆垛机/巷道的库存---
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Stock mostEmptyStock = stockList.stream().filter(stock -> instantLocationMap.get(stock.getLocationId()).getEquipmentId().equals(mostEmptyStackerId)).findFirst().orElse(null);
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if (mostEmptyStock != null) {
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selectedStockId = mostEmptyStock.getStockId();
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}
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}
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// 尝试生成出库任务
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for (Stock tempStock : stockList) {
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if (needNum.compareTo(BigDecimal.ZERO) <= 0) {// 需求数量小于等于0
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break;
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}
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if (StringUtils.isNotEmpty(selectedStockId)) {
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if (!Objects.equals(tempStock.getStockId(), selectedStockId)) {
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continue;
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}
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}
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// 当前库位设备号
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int equipmentId = instantLocationMap.get(tempStock.getLocationId()).getEquipmentId();
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if (!runningTaskNumToEquipmentMap.containsKey(equipmentId)) {
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// 设备应该处于不可用状态,就不生成任务了
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continue;
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}
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if (tempStock.getGoodsRelated().getRemainNum().compareTo(needNum) > 0) {
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// 当前箱子剩余物料数量多于需求数量
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needNum = BigDecimal.ZERO;
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@ -414,10 +441,15 @@ public class WmsTaskServiceImplements implements IWmsTaskService {
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tempStock.setGoodsRelated(goodsRelated);
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}
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waitForOutStockList.add(tempStock);
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// 将堆垛机任务数量更新
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runningTaskNumToEquipmentMap.put(equipmentId, runningTaskNumToEquipmentMap.get(equipmentId) + 1);
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break;
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}
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if (!waitForOutStockList.isEmpty()) {
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// 创建任务
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createVehicleOutTaskAndPickTask(waitForOutStockList, workStation);
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}
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}
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return needNum;
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} catch (Exception ex) {
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logger.error("呼叫库存时发生异常:{}", convertJsonString(ex));
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@ -3,6 +3,8 @@ package com.wms.service.business.serviceImplements;
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import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
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import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
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import com.wms.constants.enums.ConfigMapKeyEnum;
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import com.wms.constants.enums.TaskType;
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import com.wms.constants.enums.WmsTaskStatus;
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import com.wms.entity.app.dto.WorkCenterAndOrderDto;
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import com.wms.entity.table.*;
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import com.wms.service.*;
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@ -50,6 +52,8 @@ public class WorkServiceImplements implements IWorkService {
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private final IWmsTaskService wmsTaskService;// 任务服务
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private final PickTaskService pickTaskService;// 拣选任务服务
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private final OutsideVehiclesService outsideVehiclesService;// 外部流转箱服务
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private final StandService standService;// 站台服务
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private final TaskService taskService;// 任务服务
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private final List<String> workCreatingStations = new ArrayList<>();// 当前正在创建任务的站台
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private final List<String> workDoingStations = new ArrayList<>();// 当前正在执行任务的站台
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private final List<String> workFinishingStations = new ArrayList<>();// 当前正在完成任务的站台
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@ -295,6 +299,33 @@ public class WorkServiceImplements implements IWorkService {
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}
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return;
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}
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// 轮询堆垛机状态
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List<Stand> stackerList = standService.list(new LambdaQueryWrapper<Stand>()
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.eq(Stand::getIsLock, 0).eq(Stand::getStandStatus, 0)
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.eq(Stand::getStandType, 3));
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// 查出所有的正在执行的拣选出库的任务
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List<Task> stackRunningTasks = taskService.list(new LambdaQueryWrapper<Task>()
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.eq(Task::getTaskType, TaskType.OUT.getCode())
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.eq(Task::getIsPicking, 1));
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Map<Integer, Integer> runningTaskNumToEquipmentMap = new HashMap<>();
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for (Stand stacker : stackerList) {
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// 找这台堆垛机正在执行的拣选出库任务数量
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runningTaskNumToEquipmentMap.put(stacker.getEquipmentId(), 0);
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}
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// 生成堆垛机的任务数量映射
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for (Task tempStackRunningTask : stackRunningTasks) {
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if (instantLocationMap.containsKey(tempStackRunningTask.getOrigin())) {
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int key = instantLocationMap.get(tempStackRunningTask.getOrigin()).getEquipmentId();
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if (runningTaskNumToEquipmentMap.isEmpty()) {
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// 没有可用堆垛机
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break;
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}
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if (runningTaskNumToEquipmentMap.containsKey(key)) {
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runningTaskNumToEquipmentMap.replace(key, runningTaskNumToEquipmentMap.get(key) + 1);
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}
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}
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}
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for (GoodsToStation goodsToStation : notFinishedGoodsList) {
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// 当前物料当前站台需求数量
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BigDecimal needNum = goodsToStation.getTotalNum().subtract(goodsToStation.getDistributedNum());
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@ -317,7 +348,7 @@ public class WorkServiceImplements implements IWorkService {
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// 分配完成
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goodsToStation.setDistributeStatus(2);
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} else {
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needNum = wmsTaskService.callStocks(goodsToStation.getGoodsId(), needNum, workStation);
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needNum = wmsTaskService.callStocks(goodsToStation.getGoodsId(), needNum, workStation, runningTaskNumToEquipmentMap);
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if (needNum.compareTo(BigDecimal.ZERO) > 0) {
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// 已分配但未完全分配
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goodsToStation.setDistributeStatus(1);
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@ -4,6 +4,7 @@ import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
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import com.baomidou.mybatisplus.core.conditions.update.LambdaUpdateWrapper;
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import com.baomidou.mybatisplus.extension.service.impl.ServiceImpl;
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import com.wms.constants.enums.StockStatus;
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import com.wms.constants.enums.TaskType;
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import com.wms.entity.table.Location;
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import com.wms.entity.table.Stand;
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import com.wms.entity.table.Stock;
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@ -21,6 +22,7 @@ import org.springframework.stereotype.Service;
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import java.time.LocalDateTime;
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import java.util.*;
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import static com.wms.config.InitLocalConfig.instantLocationMap;
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import static com.wms.constants.WmsConstants.MYSQL_JSON_CI;
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@Service
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@ -70,33 +72,80 @@ public class LocationServiceImplements extends ServiceImpl<LocationMapper, Locat
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if (equipmentId != -1) {
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return getOneLocationByEquipmentId(resultMap, equipmentId);
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} else {// 未指定设备号
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// 选择最近未使用的设备
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LambdaQueryWrapper<Stand> LRUStandQueryWrapper = new LambdaQueryWrapper<Stand>()
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.select(Stand::getStandId, Stand::getEquipmentId)
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.eq(Stand::getStandStatus, 0)
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.eq(Stand::getIsLock, 0)
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.eq(Stand::getStandType, 3)
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.orderByAsc(Stand::getLastUseTime);
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List<Stand> LRUStands = standMapper.selectList(LRUStandQueryWrapper);
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if (!LRUStands.isEmpty()) {
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if (StringUtils.isNotEmpty(goodsId)) {// 需要根据物料编号做出区分
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equipmentId = selectEquipmentByLRUAndGoods(LRUStands, goodsId);
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if (equipmentId != -1) {
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getOneLocationByEquipmentId(resultMap, equipmentId);
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// 轮询堆垛机状态
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List<Stand> stackerList = standMapper.selectList(new LambdaQueryWrapper<Stand>()
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.eq(Stand::getIsLock, 0).eq(Stand::getStandStatus, 0)
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.eq(Stand::getStandType, 3));
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// 查出所有的正在执行的拣选出库的任务
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List<Task> stackRunningTasks = taskMapper.selectList(new LambdaQueryWrapper<Task>()
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.eq(Task::getTaskType, TaskType.IN.getCode()));
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Map<Integer, Integer> runningTaskNumToEquipmentMap = new HashMap<>();
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for (Stand stacker : stackerList) {
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// 找这台堆垛机正在执行的拣选出库任务数量
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runningTaskNumToEquipmentMap.put(stacker.getEquipmentId(), 0);
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}
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}
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if (resultMap.isEmpty()) {// 结果集为空
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for (Stand lruStand : LRUStands) {
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getOneLocationByEquipmentId(resultMap, lruStand.getEquipmentId());
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if (!resultMap.isEmpty()) {
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// 更新最近使用时间
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lruStand.setLastUseTime(LocalDateTime.now());
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standMapper.updateById(lruStand);
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// 生成堆垛机的任务数量映射
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for (Task tempStackRunningTask : stackRunningTasks) {
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if (instantLocationMap.containsKey(tempStackRunningTask.getOrigin())) {
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int key = instantLocationMap.get(tempStackRunningTask.getOrigin()).getEquipmentId();
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if (runningTaskNumToEquipmentMap.isEmpty()) {
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// 没有可用堆垛机
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break;
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}
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if (runningTaskNumToEquipmentMap.containsKey(key)) {
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runningTaskNumToEquipmentMap.replace(key, runningTaskNumToEquipmentMap.get(key) + 1);
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}
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}
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}
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// 查找库位
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while (!runningTaskNumToEquipmentMap.isEmpty()) {
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Integer mostEmptyStackerId = runningTaskNumToEquipmentMap.entrySet().stream()
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.min(Comparator.comparingInt(Map.Entry::getValue))
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.map(Map.Entry::getKey)
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.orElse(null);
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if (mostEmptyStackerId == null) {
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// 跳出循环
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break;
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}
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getOneLocationByEquipmentId(resultMap, mostEmptyStackerId);
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if (!resultMap.isEmpty()) {
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// 更新最近使用时间
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standMapper.update(new LambdaUpdateWrapper<Stand>()
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.set(Stand::getLastUseTime, LocalDateTime.now())
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.eq(Stand::getEquipmentId, mostEmptyStackerId)
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.eq(Stand::getStandType, 3));
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break;
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}
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runningTaskNumToEquipmentMap.remove(mostEmptyStackerId);
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}
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// 选择最近未使用的设备
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// LambdaQueryWrapper<Stand> LRUStandQueryWrapper = new LambdaQueryWrapper<Stand>()
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// .select(Stand::getStandId, Stand::getEquipmentId)
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// .eq(Stand::getStandStatus, 0)
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// .eq(Stand::getIsLock, 0)
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// .eq(Stand::getStandType, 3)
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// .orderByAsc(Stand::getLastUseTime);
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// List<Stand> LRUStands = standMapper.selectList(LRUStandQueryWrapper);
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// if (!LRUStands.isEmpty()) {
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// if (StringUtils.isNotEmpty(goodsId)) {// 需要根据物料编号做出区分
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// equipmentId = selectEquipmentByLRUAndGoods(LRUStands, goodsId);
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// if (equipmentId != -1) {
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// getOneLocationByEquipmentId(resultMap, equipmentId);
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// }
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// }
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// if (resultMap.isEmpty()) {// 结果集为空
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// for (Stand lruStand : LRUStands) {
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// getOneLocationByEquipmentId(resultMap, lruStand.getEquipmentId());
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// if (!resultMap.isEmpty()) {
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// // 更新最近使用时间
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// lruStand.setLastUseTime(LocalDateTime.now());
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// standMapper.updateById(lruStand);
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// break;
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// }
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// }
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// }
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// }
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return resultMap;
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}
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}
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